Leading Thermal & Reflective Insulation Manufacturer in Pune, Maharashtra
Partners with Finsys ERP for All-India Digital Transformation
Automating end-to-end operations—from polymer raw material purchase and roll-wise shop floor execution to quality testing, multi-warehouse inventory, and nationwide dispatch logistics.
New Order Milestone: Specialised Thermal Insulation ERP Implementation
Finsys ERP has been selected by a forward-thinking, high-capacity thermal insulation manufacturer based out of Pune, Maharashtra. Operating a state-of-the-art manufacturing facility and catering to an All-India distribution network, the company specializes in advanced thermal insulation sheets, air bubble reflective insulation, EPE foam products, and under-deck roofing insulation solutions.
1. Client Profile & Industry Dynamics
The client is a pioneer in manufacturing high-performance energy-saving thermal insulation materials designed for Pre-Engineered Buildings (PEBs), industrial roofing, HVAC ducting, power plants, commercial warehouses, and residential infrastructure across India.
With product lines ranging from multi-layer air bubble insulation rolls, radiant barrier sheets, and aluminium foil laminated under-deck insulation to specialized polyethylene foam products, the company handles complex manufacturing variables such as thickness (micron/mm), density, bubble height, lamination adhesion, and roll length variations.
To support their rapid national expansion and supply commitments across North, South, East, and West India, the company’s management made the strategic decision to replace fragmented software with Finsys ERP—an integrated, Oracle-powered manufacturing ERP system designed for Indian enterprise environments.
2. Operational Challenges Solved by Finsys ERP
Manufacturing thermal insulation products involves continuous extrusion, lamination, slitting, and custom size conversion. Prior to implementing Finsys ERP, managing multi-stage operations and All-India supply logistics presented distinct operational challenges:
- Raw Material Cost Fluctuation & Polymer BOMs: Polymer resins (LDPE/LLDPE), masterbatches, and aluminium foil prices fluctuate dynamically. Tracking accurate Bill of Materials (BOM) costing at current RM rates was essential.
- Roll-Wise Tracking & Batch Yield: Managing inventory in rolls and sheets while maintaining real-time tracking of scrap, trimming wastage, and edge-cut recycling.
- Multi-Parameter Quality Control: Testing and logging parameters like GSM, thickness, thermal conductivity (K-value), burst strength, and peel strength during production.
- All-India Logistics & Dispatch Control: Managing large volumetric roll dimensions during transport, optimizing freight charges, generating E-Way Bills, and ensuring zero dispatch errors across multi-state shipping destinations.
- GST & E-Invoicing Compliance: Handling complex multi-location invoicing, TDS, TCS, and automated GST return generation directly from the core ERP platform.
3. Modules & Solutions Integrated in Finsys ERP
The Pune manufacturing plant is adopting the complete gate-to-gate Finsys Manufacturing ERP Suite operating on a robust Oracle database:
A. CRM, Estimation & Sales Order Management
Automated quotation matrix based on roll width, length, foil lamination type, and sq. meter calculations. Direct integration of sales orders with approved customer specifications.
B. Material Requirement Planning (MRP) & Stores
Real-time inventory visibility of polymer granules, foils, bonding adhesives, and packaging film. Minimum re-order level alerts to prevent production halts.
C. Production Planning & Control (PPC)
Extrusion line loading, lamination line scheduling, slitting planning, and real-time shop floor data capture (MES style) for downtime and output analysis.
D. Barcode-Enabled Dispatch & Logistics
100% barcode scanning from production output to final dispatch loading, eliminating dispatch mix-ups for nationwide freight shipments.
E. Quality Assurance (QA / QC)
In-line inspection logs for micron consistency, bubble integrity, and thermal efficiency with integrated Quality Approval certificates for B2B dispatches.
F. Financials, GST & Executive Mobile App
Native Indian GST compliance, E-Invoicing, automatic TDS mapping, and real-time executive mobile dashboards on iOS & Android for C-suite decision making.
Leadership Perspective
“Thermal insulation manufacturing is an industry where precision in thickness, density, and material efficiency dictates profit margins. By deploying Finsys ERP at their Pune plant, the client gains complete visibility over material consumption, shop-floor production, and All-India dispatches on a unified Oracle platform.”
— Sangeet Kumar Gupta & Puneet Gupta, Co-Founders, Finsys Infotech Limited
4. Key Expected Outcomes & Business Impact
| Operational Metric | Target Impact with Finsys ERP |
|---|---|
| Raw Material Wastage Tracking | Real-time accounting of edge trimmings and re-granulation recycling. |
| Inventory Accuracy | 100% roll-wise barcoding for raw materials, WIP rolls, and finished goods. |
| Dispatch Processing Speed | Instant E-Way Bill and E-Invoice generation linked directly to barcode scanning. |
| Management Visibility | Live production dashboards and financial reports accessible on Mobile Apps (iOS/Android). |
About Finsys Infotech Limited
Finsys Infotech Limited is an Oracle solution provider specializing in Industry-Specific ERP software for over 17 manufacturing verticals—including Plastics, Packaging, Thermal Insulation, Rubber Moulding, Forging, Electronics, and Auto Components. With 900+ successful installations across India and globally, Finsys empowers mid-market and enterprise manufacturers with real-time shop floor control and complete operational discipline.
Ready to Digitally Transform Your Insulation or Manufacturingg Plant?
Discover how Finsys ERP can streamline your production planning, batch tracking, quality management, and GST accounting.
Call Us: +91-9015-220-220 | Email: corporate@finsys.in
Ready to Digitally Transform Your Insulation or Manufacturing Plant?
Discover how Finsys ERP can streamline your production planning, batch tracking, quality management, and GST accounting.
Call Us: +91-9015-220-220 | Email: corporate@finsys.in