Benefit of MRP Material Requirement Planning

Monthly Archives: January 2020

Android app to book sales Orders & Schedules

Android app to book sales Orders & Schedules

1⃣

Very Useful for your first line Sales executives.

Features to send payment reminder letters from app.

See the order tracking

See the order vs despatch

*Free New Year Gift offer* for first 25 Qualified customers.😇

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2⃣

Facility to extend…. give to your top 5 customer’s purchase manager also. … making your business look more IT friendly.   Order booking like Zomato / Amazon

T&C apply

 

We respect the Trade marks of Zomato and Amazon belong to the respective owners. We have just mentioned them to explain the feature of Software to the layman…. since both these brands are the DOYENS and GRAND FATHERS of E-commerce.

Linking of weighing Machines to Finsys ERP.

Digital Transformation: Why Weighing Machine Integration is a Game Changer for Packaging Plants

In industries like Flexible Packaging, Rubber, and Plastics, the weight of the material is the most critical unit of measurement. Traditionally, workers weigh a reel or a bag, then manually write it down or type it into the ERP. This “manual bridge” is where 90% of data errors occur.

Finsys ERP eliminates this risk through direct IoT Integration with Weighing Machines. By connecting the hardware directly to the software, the actual weight is captured in real-time, leaving zero room for manipulation or typos.


The Problem: The Cost of Manual Weight Entry

  • Inaccurate Stock: A typo of 10.5kg vs 105kg can ruin your monthly inventory reconciliation.

  • Material Pilferage: Manual entries can be manipulated to hide theft or wastage.

  • Production Delays: Operators spend more time on paperwork than on the machine.


The Finsys Solution: Direct IoT Connectivity

The video demonstrates a live shop-floor environment where the weighing scale is the “Source of Truth”:

1. Automated Data Capture

As soon as a reel is placed on the weighing scale, the ERP fetches the weight directly via the COM port or network. The operator only needs to click “Capture,” and the field is populated automatically.

2. Barcode & Weight Linkage

Once the weight is captured, the system generates a Barcoded Tag that includes the Gross Weight, Net Weight, and Tare Weight. This ensures that every movement of that reel is tracked with its precise weight.

3. Multi-Stage Integration

Finsys enables weight integration at multiple touchpoints:

  • RM Receipt: Verify the weight of incoming granules or paper reels.

  • WIP Movement: Track consumption and production at the extrusion or lamination stage.

  • FG Dispatch: Final weighing before the material leaves the gate to ensure 100% accurate invoicing.


Strategic Benefits for Management

Feature Business Impact
Tamper-Proof Data The weight comes directly from the machine; it cannot be edited by the operator.
Instant Reconciliation Physical stock matches system stock perfectly because every gram is accounted for.
Improved Accountability Know exactly which operator weighed which batch and at what time.
Zero Rejections Ensure that the final dispatch weight matches the customer’s order exactly.

Watch the Demo: Weighing Machine Integration

See how Finsys ERP turns a simple weighing scale into a smart IoT device to protect your margins.

[Insert YouTube Video Embed: https://www.youtube.com/watch?v=uGc6gdmLDcQ]

Official Website: https://finsys.co.in/

Youtube: https://www.youtube.com/@SangeetGuptaFinsysERPSoftware/videos

Physical verification Dos and Donts – Youtube

The Ultimate Guide to Stock Audit and Physical Verification in a Factory

Inventory is often the largest asset on a manufacturer’s balance sheet. However, a mismatch between System Stock and Physical Stock can lead to massive financial leakages, production delays, and audit failures.

In this detailed masterclass, Finsys ERP outlines the Standard Operating Procedure (SOP) for conducting a “Near Perfect” stock audit. Whether you are managing Raw Materials, WIP, or Finished Goods, these best practices will help you achieve 100% inventory integrity.


Why Do You Need a Formal Stock Audit SOP?

Without a structured process, physical verification becomes a chaotic exercise. A formal SOP ensures:

  • Accuracy: Eliminating human errors during counting.

  • Accountability: Identifying which department or shift is responsible for variances.

  • Compliance: Meeting statutory requirements for financial year-end audits.

  • Profitability: Reducing “hidden” losses due to theft, damage, or obsolescence.


Key Pillars of an Effective Stock Audit

The video demonstration breaks down the audit process into actionable phases:

1. Pre-Audit Preparation

The secret to a successful audit is preparation. This includes:

  • Housekeeping: Organizing bins, racks, and pallets so they are easy to count.

  • Freezing Transactions: Temporarily stopping GRNs and Dispatches to ensure the system stock doesn’t change during the count.

  • Tagging: Applying “Count Tags” to every physical lot.

2. The “Blind Count” Method

Finsys recommends the Blind Count approach where the counting team does not know the system quantity. This ensures they report what they actually see rather than what the ERP says, preventing biased results.

3. Real-Time Reconciliation via ERP

Once the physical counts are entered, Finsys ERP instantly highlights the Variance.

  • Positive Variance: Physical stock is more than system stock (Check for unbooked GRNs).

  • Negative Variance: Physical stock is less than system stock (Check for unbooked consumption or leakages).


Stock Audit Comparison: Manual vs. Finsys ERP

Feature Manual Process Finsys ERP System
Data Entry Paper-based, prone to typos. Barcode/Scanner based, instant entry.
Calculation Manual tallying (Hours). Auto-reconciliation (Seconds).
Traceability Difficult to track who counted what. Digital Audit Trail for every entry.
Accuracy 85-90% 99.9%

Watch the Full Masterclass: Stock Audit & SOP

Learn the professional methods used by top manufacturing hubs to manage their inventory like a pro.

 https://www.youtube.com/watch?v=UaTKE1qAPz8

Official Website: https://finsys.co.in/

Youtube: https://www.youtube.com/@SangeetGuptaFinsysERPSoftware/videos