How to do ERP implementation in a Corrugation Plant- Reels & Production

Monthly Archives: August 2020

How to do ERP implementation in a Corrugation Plant- Reels & Production

Questions we have answered here are

  1. How to do ERP implementation in a Corrugation Plant ?

  2. How to do implement Barcode based Reel management in Finsys ERP

  3. How to be successful in the ERP implementation in Corrugation Packaging, Duplex Packaging, Flexible Packaging and Label Packaging


Steps for Corrugated box industry, all Industries, anybody who wants to consider barcoding in his factory

For Benefits, already seen – see the Youtube on that topic.

It is NOT Difficult

There is negligible cost and no Loss

Steps of doing / implementing

  • Traditional way
  • Spiral Way

Traditional way ?

  • one time prepare
  • one time go live

Spiral way ?

  • Do Step by Step
  • 7 Activities parallely , or one by one
  • Dont worry
  • Start
  • we spiral upwards

Traditional way – part 1

  • Count all reels
    • make excel
    • upload excel
  • print barcode
    • paste all barcode

 

  • Train all
    • all people
    • pasting stickers on
    • receipt of Reels
    • Issue of Reels
  • Train
    • return back of reels
    • Train
  • Infrastructure
    • Get ready
  • All in 1 go

 

  • Job Card
    • must start
    • must be good
  • And
    • must be correct
    • must be compulsory
  • Train
    • all persons
    • all shifts

but all this is very difficult in 1 go


 

 

YouTube – Curing Time of Rubber and Plastics / Adhesives

Precision Aging: Mastering Curing Time Management with Finsys ERP & QR Technology

In manufacturing sectors like Rubber Moulding, Specialized Plastics, and Chemical processing, “Time” is a critical raw material. Moving a part to the next production stage or dispatch before it has completed its mandatory Curing Time can lead to catastrophic quality failures and customer rejections.

Finsys ERP brings a “Digital Gatekeeper” to your shop floor with its Curing Time Management Module. By using QR barcodes and real-time mobile scanning, the system ensures that no item is processed prematurely.


The Challenge: The Risk of Human Error in Curing

Without a digital tracking system, factories often face:

  • Guesswork: Operators manually writing times on chalkboards or paper tags.

  • Premature Movement: Accidentally picking “fresh” stock instead of “cured” stock.

  • Audit Failures: Inability to prove to OEM customers that specific batches underwent the required aging duration.


The Finsys Solution: QR-Based Curing Control

The video showcases a real-world implementation of Industry 4.0 principles:

1. Automated QR Tagging at Production

As soon as a batch is produced, Finsys ERP generates a unique QR code tag. This tag encodes the Date of Production, Exact Time, Machine ID, and Operator Name. [00:31]

2. Real-Time “Curing Status” Display

The system features a live dashboard that color-codes your inventory:

  • Red: Still Curing (Do Not Move).

  • Green: Curing Complete (Ready for Next Process/Dispatch).

3. Mobile App Verification

Before moving a bin, the operator scans the QR code using the Finsys Mobile App. If the mandatory curing hours (e.g., 24 hours or 48 hours) have not passed, the app flashes a warning and prevents the transaction. [01:02]


Strategic Benefits for Quality-Conscious Plants

Feature Business Impact
Zero Quality Rejections Eliminate rejections caused by improper aging or green-strength issues.
Digital Traceability Provide your customers with a timestamped report of the curing cycle for every batch.
FIFO Enforcement Ensure that older, fully-cured stock is consumed first.
Paperless Shop Floor Replace manual logs with real-time, tamper-proof digital data.

Watch the Demo: Curing Time & QR Scanning

Witness how Finsys ERP digitizes the aging process to ensure 100% quality compliance.

https://www.youtube.com/watch?v=7fRmeKLE_bs

Official Website: https://finsys.co.in/
Youtube:
https://www.youtube.com/@SangeetGuptaFinsysERPSoftware/videos

Youtube – Can Production staff do production entry through Android Phone ?

Digital Transformation on the Shop Floor: Mobile Production & QC with Finsys ERP

In many traditional factories, production data is still captured in manual registers, leading to data entry delays, stock inaccuracies, and “human error” risks. Finsys ERP solves this by putting the power of the ERP directly into the hands of your shop floor staff via an Android Mobile App.

Whether you are in Sheet Metal, Plastic Molding, or Electronics, your supervisors can now enter production data in real-time—even if they have never used a computer before.


The Problem: The “Lag” in Manual Production Reporting – Mobile App for Factory Production Entry

  • Delayed Stock Updates: You don’t know what was produced until the data is entered into the PC at the end of the shift.

  • Transcription Errors: Data written in registers often gets misread or mis-entered by the back-office team.

  • Accountability Issues: It’s hard to track exactly who entered the data and when it was actually recorded.


The Finsys Solution: Real-Time Mobile Data Capture

The video demonstrates a live workflow of how a smartphone becomes a powerful production tool:

1. Instant FG Production Entry

Supervisors select the Department, Work Center, and Item Code directly on the app. They enter the quantity produced, and with one tap, the Stock Ledger is updated across the entire organization. No more waiting for “End of Day” reports!

2. Integrated Online Quality Control (QC)

Quality inspectors can approve or reject batches immediately upon production. The app allows for batch-number tracking and mandatory QC field verification before the stock is moved to the “Main Store.” 

3. On-the-Spot Barcode/QR Label Printing

One of the most powerful features is the ability to trigger Barcode Label Printing directly from the mobile app to a thermal printer. This ensures every bin or box leaving the production line is already tagged and ready for scanning in the warehouse. Mobile App for Factory Production Entry


Strategic Benefits for Management

Feature Business Impact
Real-Time Visibility Management can see live production progress from anywhere in the world.
High Accountability Every entry is logged with a unique Device ID, User ID, and Timestamp.
System-Dependent Operations Reduces dependence on specific “Computer Operators”; anyone with a phone can contribute.
Zero Paperwork Eliminates manual registers and reduces administrative overhead.

Watch the Demo: Mobile App for Factory Production

See how Finsys ERP turns a simple Android phone into a high-tech factory management tool.

 https://www.youtube.com/watch?v=z5MlT8t3Suk

Website: https://finsys.co.in/

Youtube: https://www.youtube.com/@SangeetGuptaFinsysERPSoftware/videos